
Manufacturing Plant: Reducing Incident Rates by 40%
The Challenge
A manufacturing facility was experiencing frequent near-misses and minor incidents, with inconsistent H&S practices across departments. Management lacked visibility into compliance gaps, and employees had limited safety awareness.
Our Solution
- Comprehensive workplace risk assessment across all production areas
- Development of tailored Safe Systems of Work (SSOW) for high-risk machinery
- Implementation of COSHH assessments for chemical handling
- Delivery of practical manual handling and machinery safety training
- Establishment of monthly H&S audit schedule with corrective action tracking
- Creation of incident investigation procedures and reporting system
The Outcome
- 40% reduction in incident rates within 12 months
- 100% compliance with PUWER and COSHH regulations
- Improved employee safety awareness and engagement
- Zero lost-time accidents in the 18 months following implementation
- Enhanced insurance premium negotiations due to improved safety record


